“Tulip helps us determine the root cause of problems with absolute certainty,” Musch reported. When a defect is reported, a message is automatically sent to a shift supervisor, who is able to initiate the proper corrective action. These reports are customized to the specifics of the spindle line. Should defects arise, each step of the application gives operators the option to create a defect report. Further, they are able to rotate, zoom, and expand instructions as necessary, improving the accuracy and speed of each step. Instead of paging through static, paper forms, operators can immediately access the correct drawings and instructions. At stations where operators must pick from a wide array of parts, pick-to-lights guide operators to the correct part.ĭMG MORI’s spindle assembly applications eliminated paper forms from the line and provided feedback to the operators in real time.įor each step in the assembly, DMG MORI embedded the schematics necessary for operators to correctly understand and execute their work. Relevant Schematics are included at every step, ensuring that each operator has the information they need at their fingertips.

Their applications guide operators through each step of the assembly. Managing Director of DMG MORI’s Deckel-Maho operations It’s important that the operator knows exactly which task they need to perform to complete the job.” dmg events is an international exhibition and conference organiser, publisher and information provider to the Energy, Construction, Plastics, Coatings, Manufacturing, Transport, Design and Hospitality industries. “Our spindle line assembly consists of over 16 stations. Current workflows made it difficult to track WiP through the line. Without visibility into the work performed at each station, the company lacked the ability to identify bottlenecks and properly balance lines. Without real-time data, finding patterns in production data was slow and prone to error.įinally, DMG MORI’s lines adhere to strict Takt times. When defects arose, they were recorded on additional paper forms. Work was recorded on paper forms, making it difficult to track progress in real time. While operators have access to paper schematics and standard work requirements, existing quality measures were time consuming and prone to error.

Spindles move through a single-piece flow process spanning over a dozen stations.Įvery station includes highly variable picking procedures and quality checks. Each spindle is the product of a complex assembly. Serving customers in over 42 industries and 79 countries, DMG MORI strives to be “Global One Company”-leveraging the best of their German and Japanese heritage in our modern interconnected world.ĭMG MORI produces the spindles for many of their machines in-house.

DMG MORI is a leading international manufacturer of machines and machine tools.

Dmg international